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Advance HCG403 Marine Gearbox

The speed input range of the Advance HCG403 marine gearbox is 1000-2400 RPM, with engine input power is 371.7 kW to 695.1 kW. the center distance is 355 mm, the reduction ratio range is 6.21-11.61, the transmission capacity range is 0.177-0.331 kW/RPM, the rated propeller thrust is 82 KN, and the input shaft is in the train Opposite to the output shaft.
Advance HCG403 marine gearbox is composed of transmission shaft, output coupling, input coupling, oil pressure gauge, oil Filter, control system, oil pump and other important components. Advance HCG403 marine gearboxes provides three types of control system which are push-pull flexible shaft, electric control and pneumatic control for customers to choose. To meet the different requirement of coupling with different engine brand and models, Advance T300/1 marine gearboxes provide different SAE size coupling and housing including SAE 0 1, flywheel SAE 14 16 18 is available……
All of our Advance 400 series marine gearbox can provide CCS classification certificate, some of series can provide international classifications with extra costs which mainly including French BV, British LR, American ABS, Japanese NK , Norway DNV-GL, Russia RS, South Korea KR, Italy RINA and other classification societies.

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1. Advanced design and sophisticated manufacturing to adapt to various harsh working conditions! High-strength parts, strong ability to work under heavy loads.
2. Cylinder block and cylinder head adopt integrated design. The occurrence of engine water leakage and oil leakage is prevented, and the parts are about 40% less than other similar engines. The failure rate is greatly reduced.
3. Using forged steel camshaft and crankshaft, high-strength cylinder block design, multiple parts cast on the cylinder block, high rigidity, high pressure resistance, good reliability, and longer service life.
4. The cylinder bore adopts a platform mesh honing design. The perfect geometric structure effectively prevents oil leakage, and the use of advanced technology such as new piston ring components and gasket crimping and molding reduces oil loss.
5. The five key systems of the electronically controlled engine are all developed by DCEC, and have been applied and verified in different fields around the world to ensure the excellent economy and reliability of the product.
6. By optimizing the control strategy and combining with the actual operating conditions of the equipment, the fuel economy can be further improved.

Technical Specifications

Basic Introduction of  Advance HCG403 Marine Gearbox

Genset Model:HCG403
Input Speed:1000-2400 RPM
Power:371.7-695.1 kW@ 2100 RPM
Center Distance:355 mm
Trans.Capacity:0.177-0.331 kW / RPM
Reduction Ratio:6.21-11.61
Rated Thrust:82 kN
Dimension:915.5 mm * 920 mm * 1200 mm
Net Weight:1000 kg
Lead Time:15-30 Working Days
Payment Terms:T/T ,L/C
The picture of Performance Curve-DCEC Cummins Industrial Engine

Model

Input Speed

Trans. Capacity

Power

Dimension

Controls

HC4001000-1800 RPM0.331 kW/RPM595. 8 kW @ 1800 RPM641 mm * 1010 mm * 890 mmMechanical/Electrical/Pneumatical
HCD400A1000-1800 RPM0.331 kW/RPM595. 8 kW @ 1800 RPM641 mm * 1010 mm * 890 mmMechanical/Electrical/Pneumatical
HCT400A1000-2100 RPM0.331 kW/RPM695.1 kW @ 2100 RPM784 mm * 992 mm * 1130 mmMechanical/Electrical/Pneumatical
HCT400A/11000-2100 RPM0.336 kW/RPM663.6 kW @ 2100 RPM869 mm * 1100 mm * 1275 mmMechanical/Electrical/Pneumatical
HCG4031000-2300 RPM0.321kW/RPM674.1 kW @ 2100 RPM815.5 mm * 920 mm * 1200 mmMechanical/Electrical/Pneumatical
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Technical Specifications of Advance HCG403 Marine Gearbox

ModelHCG403Input Speed(r/min)1000-2400Center Distance(mm)355
Reduction Ratio(i)6.21(1000-2200)Trans.Capacity(kW/RPM)0.331(1000-2200)Power(kW)695.1 kW @ 2100 RPM(1000-2200)
6.40(1000-2300)0.321(1000-2300)674.1 kW @ 2100 RPM(1000-2300)
7.010.293615.3 kW @ 2100 RPM
7.450.276579.6 kW @ 2100 RPM
7.920.259543.9 kW @ 2100 RPM
8.430.244512.4 kW @ 2100 RPM
8.970.229480.9 kW @ 2100 RPM
9.320.221464.1 kW @ 2100 RPM
9.940.207434.7 kW @ 2100 RPM
10.430.197413.7 kW @ 2100 RPM
10.870.189396.9 kW @ 2100 RPM
11.610.177371.7 kW @ 2100 RPM
Rated Thrust(kN)82Dimension(mm)815.5*920*1200Net Weight(kg)1000
FlywheelSAE14 16 18Bell HousingSAE0 1ControlsMechanical/Electrical/Pneumatical
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1. The Marine gearbox has the function of reverse, clutch, deceleration and the thrust of the propeller, which is equipped with the main engine to form the Marine power unit.
2. The “transfer capacity” refers to the ratio of the engine’s rated power to the rated speed, and the reduction ratio corresponds to the transmission capacity, which should be less than the number be offered.
3. The gearbox and engine shafting are not allowed to use rigid connection, and the bracket is recommended to be installed on the same rigid support.If the engine is mounted on the elastic support, and the gearbox is installed on the rigid support, please contact the technical department of the company to select the suitable high elastic coupling.
4. The weight of the gearbox is approximation, for different reduction ratio the weight is different.
5. Due to the technical improvement of the products, the products may change without notice. For any other questions please contact our sales engineer.

ANGLE OF TILT

NameTransverse DirectionLongitudinal Direction
HeelingRollingHeelingRolling
Marine Gearbox15°22.5°7.5°
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Optional Accessories of Advance HCG403 Medium-Low Duty Marine Gearbox

Bell Housing195CInput Coupling1. Highly Flexible Coupling
/2. Toothed Input Coupling
Direction of Input Shaft Rotation1. Anti-clockwise (Facing the Output End)VDOGearbox Pressure  Visible on Bridge
2. Clockwise (Facing the Output End)
Alarm Device1. TemperatureControl System1. Mechanical
2. Working Pressure2. Electrical
3. Lubricating Oil Pressure3. Pneumatical
Gauge Oil Temperature

Modifiable Components of Advance HCG403 Medium-Low Duty Marine Gearbox

Special Reduction RatioAccording to Customer’s Special RequirementsReplacement of Imported Bearing1. Stronger Endurance
2. Longer Service Life
3. Higher Limit Speed
PTOPower Take OffOutput Shaft CouplingBased on Customers data to produce
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Marine-engineering-parts

Marine Gearboxs Conventional Wearing Parts

External discInternal discSealingPiston ring
GasketRubber sealingThrust plateFilter
Coil type filterPackingO ringInput shaft assembly
Transmission shaft assembyOutput shaft assemblyHydraulic control system
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DCECDCEC
CCECCCEC
DeutzDeutz
WeichaiWeichai
Medium-Low DutyBCP | TBP
Medium-Heavy DutyLPSP/HPSP | CSP
Light Duty & High SpeedCFP | WSP
 Gw SeriesFBP| DSP
DCECCDQY
CCECCDDY
DeutzCJRZ
WeichaiCDRZ

 

Note: All Above Data are Just for Referenece, All Data Might Change Without Notices or Update, Please Contact Our Sales Team to Confirm All Details Via WhatsApp or Email.

The picture of Sale Manual showing the accessories and scopes of supply.

Engine Sale Manual

The picture of Installation Drawing showing the accessories and scopes of supply.

Installation Drawing

The picture of Installation Manual showing the accessories and scopes of supply.

Installation Manual

The picture of Operation Manual showing the accessories and scopes of supply.

Operation Manual

The picture of Engine Parts Catalogue showing the accessories and scopes of supply.

Parts Catalogue

The picture of Test Report and Certifcate showing the accessories and scopes of supply.

Report & Certifcate

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Other Models in this Series

    Products Not Available

    The relevant products still under developing or waiting to be update, please contact our sales team for latest updates.

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